Protective Coating

Epoxy Based Coating

Monneli Epossitar 100

High Build Solvent Free Coal Tar Epoxy Coating

Uses
As an anti-corrosive coating, suitable for industrial atmosphere, immersion in salty and alkaline solutions, crude oil, for concrete sewerage pipes, and manholes
As a tank lining in crude oil and water ballast tanks, cofferdams etc.
To provide corrosion and abrasion resistance to concrete surfaces for many application including seawater tanks, manholes, lining, channels, sewage plants, etc.
As an outstanding protective coating on permanently submerged surfaces such as ship hulls, sheet piling, steel, concrete, sewerage pipes, off shore structures, foundation walls & slumps
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Technical Information
Product Description

EPOSSITAR 100 is a two component solvent free epoxy polyamide coating, modified with low temperature tar. It is specially formulated for high build applications. Once cured, it produces a tough, flexible, chemical and impact resistant film. EPOSSITAR 100 is formulated to be easily applied, as thick as 200 microns in one coat. It provides very good resistance to aggressive chemicals, water, acids, and alkalis.

Advantages
  • Self-priming
  • Excellent anticorrosive ability
  • 100% solid content
  • High build
  • Low temperature curing
  • Heavy duty structural coating
  • Easily applied by roller, brush or spray
  • Exceptional resistance to impact, thermal shock & abrasion
Packaging, Coverage / Consumption

EPOSSITAR 100 is supplied as 20 Liter Kit and 400 kg Kit.

Consumption: Approximately 5m²/Liter at 200 microns.

Shelf Life & Storage

Store generally in dry covered place with a temperature between +5ºC- +35ºC and RH below 70%. The expected shelf life of the product is 12 months from production date.

Technical Properties
Colour

Black

Mix density at 25°C

1.35 kg/L

Solid Content

97%

Pot life at 25°C

> 1 hour

Recommended film thickness (DFT)

200 – 400 microns

Compressive Strength (ASTM C 579)

> 40 N/mm2

Elongation (ASTM D638-10)

30%

Tensile Strength (ASTM D638-10)

>5 N/mm2

Water permeability (24 hrs) At 5 bars pressure (BSEN 12390)

NIL

Abrasion Resistance (ASTM C501-84)

0.24gm/1000 cycles

Thermal Coefficient of Expansion (ASTM C531)

7.3 x 10-5 °C-1

Drying & recoating times at 100 mic. (25ºC, 65%) RH Touch dry

After 4 hours

Pull-Out Strength (ASTM D4541-09)

> 2.0 N / mm²

Water absorption (ASTM D 570-98)

< 0.01%

Mixing Ratio (by weight) Base / Hardener

1 / 1

Minimum recoating time at 25°C

8 hours

Cured at 25°C

6 days

Temperature of application

from +5ºC to +35ºC

Service Temperature

-5ºC to +80ºC

Application Information
Instructions for use

Mixing

Prior to application, stir component A (resin), then add component B (hardener) to it and mix thoroughly with a low speed electric drill (200 – 300 rpm) fitted with a suitable paddle to obtain a homogenous mixture.

Application

After mixing the two components, product will be ready for brush or airless spray application 5-10% SOLVENTE 10 may be added for airless spray application. Use nozzles of 0.21” – 0.025”, and working pressure 140 –160 bar. For brush or roller add 5% volume of SOLVENTE 10 if needed.

EPOSSITAR 100 is generally applied as a two coats application with a wet thickness of 200-300 microns per coat.

The hardening time vary sensitively according to environmental conditions and the type of support.

Cleaning

Tools and equipment should be cleaned with SOLVENTE 10 immediately after use. Hardened material should be removed mechanically. Spillages should be absorbed with sand or sawdust and disposed of in accordance with local regulations.

Recommendations

  • EPOSSITAR 100 should not be applied over existing coatings
  • For application in hot weather, it is strongly recommend to shade the working area and to keep the equipment used cool
  • Application should not be undertaken if the temperature is below +5ºC, nor when the prevailing relative humidity exceeds 90%
  • The colour of the coated surface will change to dark brown if cured in a high humidity environment
Surface Preparation

All surfaces must be dry, smooth, clean, sound, uncontaminated, and free from dust or loose material. Concrete surfaces must be fully cured and laitance must be removed by any suitable method.

For old concrete, all contamination must be removed and a sound clean substrate should be exposed. Mechanical means of preparation are preferred followed by the removal of dust and other loose debris using an industrial vacuum.

Cracks should be reinforced with fibre mesh and must then be treated with epoxy mortar. Contact Colmef Technical Department for recommended products.

Additional Information
Health & Safety

Keep the product away from sources of ignition.

 

During application, wear appropriate protective clothing, goggles, gloves and respiratory equipment. Avoid contact with skin, eyes and inhalation of vapour. Ensure proper ventilation at working place.

 

In case of contact with skin, rinse with water and again wash thoroughly with soap and water. In case of contact with eyes, rinse with plenty of water and seek medical advice accordingly.

 

If ingested, obtain medical attention immediately. Do not induce vomiting.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

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