Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P 1100

Seamless, Flexible, Polyurethane Flooring System

Uses
EPOFLOOR P 1100 is used as a sound comfortable flooring system in areas where heavy pedestrian traffic is expected such as:
Corridors
Changing rooms
Hospitals
Cafeterias
Offices
Schools
Hotels
Shops and supermarkets
Health clubs
Multi-purpose halls
Public areas
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Technical Information
Product Description

EPOFLOOR P 1100 is a Polyurethane based flooring system designed to be applied for commercial, semi-industrial and institutional applications.

EPOFLOOR P 1100 provides high durability and excellent long term comfortable floor coatings system.

Advantages
  • Seamless and easy application
  • Durable, low maintenance
  • Good mechanical strength, abrasion resistance and general chemical resistance
  • Watertight
Packaging, Coverage / Consumption

 Packaging

  PRIMER PU 15 liter kit
  EPOFLOOR P 320 15 liter kit
  EPOFLOOR UV2 15 liter kit
  EPOFLOOR NO. 1 25 kg bag
  SOLVENTE 10 20 liter pail

 

Consumption

   PRIMER PU 6-8m²/Liter depending on surface texture
and porosity of the surface
  EPOFLOOR P 320 with QUARTZO NO.1 1m²/ 2 Liter at
2mm thickness
  EPOFLOOR UV2 6 m² /Liter at
150 micron DFT
  QUARTZO NO. 1 weight ratio of
1 (Quartzo) : 3 (Resin)

 

System Thickness

From 1.5 mm – 2.5 mm

Shelf Life & Storage

Storage:

Store the product in dry closed place with temperature between +10 ºC to +35ºC. Storage above this temperature may reduce shelf life. If stored as recommended its shelf life would be 12 months from the date of manufacture.

Colors
Primer - Amber Epofloor P 320 - Grey Epofloor UV2 - See Color Chart (Special colors are available on request)
Technical Properties
PRIMER PU

 

Appearance

Clear Liquid Coating

Color

Amber

Density at 25°C

0.96 kg/L

Adhesion Strength

Greater than cohesive strength of typical good quality concrete substrate

Recoating interval at 25°C

8 – 12 hours

EPOFLOOR P320

 

Appearance

Liquid

Color

Grey

Density at 25°C (A+B)

1.40 kg/L

VOC

15.0 g/L

Tensile strength (ASTM D412)

> 9 N/mm²

Elongation at break (ASTM D412)

180%

Tear strength (ASTM D624)

> 35 N/mm

Abrasion resistance (ASTM D 4060)

68 mg/ 1000 cycles

Shore A Hardness

75

Viscosity at 25°C

3500 cps

Pot Life at 25°C

30 minutes

Recoating interval at 25°C

12 – 24 hours

Permissible ambient and substrate temperature

8°C - 30°C

Maximum Permissible RH

75%

EPOFLOOR UV2

 

Appearance

Liquid Coating

Color

See Color Chart (Special colors are available on request)

Density at 25°C

1.2 kg/L

Adhesion strength (ASTM D4541)

>2.5N/mm²

Abrasion Resistance (ASTM D4060)

120mg/1000 cycles

Pot life at 25°C

60 min

All values are subject to 5-10% tolerance

Application Information
Instructions for use

Epofloor P1100 System Components

  PRIMER PU   Solvent based epoxy primer
    EPOFLOOR P320   Two component self levelling , solvent free, tough elastic floor coating
  QUARTZO No. 1   Graded aggregate (0-300 micron)
  EPOFLOOR UV 2   Two component U.V. stable, wear resistant Polyurethane coating

Surface preparation

The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Mechanical methods like grinding or grit/captive blasting in order to provide a suitable profiled open textured surface is strongly recommended.

New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.

Surface irregularities and blow holes shall be repaired with EPOFINISH C, a solvent free epoxy fairing coat. Allow the repair material to harden.

Expansion joints shall be repaired using EPOMORT HS, a High strength solvent free epoxy mortar.

After all preparation is complete, ensure dust is removed from the surface using an industrial vacuum.

Application

Priming

Apply PRIMER PU, a high performance Polyurethane primer using a suitable roller at the rate of 5-6 m²/Liter depending on the substrate profile and porosity.

The primer should be left to achieve a tack-free condition for 6-8 hours before applying the top coat. If the substrate is excessively porous, a second coat of primer shall be applied again.

Intermediate Coat

EPOFLOOR P320 is supplied in two pre-weighed packs (Component A – Base and Component B – Hardener) which are ready for immediate in-situ use. Stir both components individually before use.

Mix components A and B of EPOFLOOR P320 together for 2 minutes. Add QUARTZO No. 1 at a weight ratio of 1 (Quartzo): 3 (Resin) under constant stirring. Use a slow speed (400 rpm) drill with a spiral mixing head. Work the mixer round the mixing pail to ensure it scrapes the side and bottom of the pail. Pour part of the mixed material into a fresh container and mix for a further 30 seconds.
Pour the mixed material into the primed surface in pools or as large strip. Spread the material evenly to the desired thickness using a notch trowel. Continuous spiking with a spiked roller is to be done. Allow to cure overnight.

Top Coat

EPOFLOOR UV2 is supplied in two pre-weighed packs (Component A – Base and Component B – Hardener) which are ready for immediate in-situ use.
Stir in both components before use. Transfer the entire contents of component B (Hardener) into the component A (Base) can and mix with low speed drill and paddle (200 – 300 rpm) for 2 – 3 minutes till obtaining a mix with uniform consistency. Scrape the sides and bottom of the can during mixing to ensure homogeneity.
To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR UV2 at a rate of 6m2 /Liter at 150 micron thickness over smooth surface.

Recommendations

  • EPOFLOOR P 1100 should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • EPOFLOOR P 1100 should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard
  • Do not apply EPOFLOOR P 1100 when the humidity exceeds 90%
  • Make sure that the substrate temperature is +3°C higher than the dew point

Cleaning

Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.

Additional Information
Health & Safety

Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application.

 

Treat any splashes to the skin or eyes with fresh water immediately. Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapors.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
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Technical Properties Sheet
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