Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P 1150

Protective, Polyurethane Based Traffic Deck Coating System

Uses
EPOFLOOR P 1150 can be used as a protective trafficable wear resistant floor coating for variety of applications such as:
Traffic ramps
Car park decks
Plant rooms
Protection of concrete from damaging effect of chemicals, salt water, fuel and oil spillage
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Technical Information
Product Description

EPOFLOOR P1150 is a durable, tough polyurethane based deck coating system providing a protective and seamless, profiled, wear resistant surface for traffic areas.

Advantages
  • Excellent chemical resistance
  • Good crack bridging capacity
  • Formulated to suit Middle East conditions
Packaging, Coverage / Consumption

Packaging:

  PRIMER PU   15 liter kit
  EPOFLOOR P380   15 liter pail
  EPOFLOOR LM    15 liter pail
  QUARTZO No. 2    25 kg bag
  SOLVENTE 10    20 liter kit

 

Consumption

  PRIMER PU 6-8 m²/Liter depending on surface texture and porosity

 

EPOFLOOR P380        

from 4.0m²/Liter at 200 microns DFT
  EPOFLOOR LM 5m²/Liter for 100 micron, (dry) depending on the surface conditions and method of application
 

QUARTZO No. 2

0.6-2.0 kg/m² depending on
application
Shelf Life & Storage

Storage:

Store EPOFLOOR P1150 in dry and covered shed. Exposure to extreme temperature and direct sun light results in the deterioration of the product’s efficiency and reduces its shelf life. If stored as recommended its shelf life would be 12 months from the manufacturing date.

Technical Properties
PROPERTIES

RESULTS

PRIMER PU

 

Pot life at 25°C

60 minutes

Density at 25°C

0.96 kg/L

EPOFLOOR P 380

 

Viscosity at 25°C, 50 s-1

800 cps

Density at 25°C

1.5 kg/L

Elongation

Up to 40%

Tensile strength

25 N/mm²

Tear strength

45 N/mm²

Solid content

83%

Open time at 25°C
Minimum 45 min
Maximum 4 hours
Open to foot traffic at 25°C / 50% RH

6 - 8  hours

Open to vehicular traffic at 25°C / 50% RH

16 hours

Solid content

65%

Density at 25°C

1.45 kg/L

Touch dry at 25°C

Approx. 10 minutes

Application temperature

5°C to 35°C

Recommend minimum dry film thickness

200 microns

All values are subject to 5-10% tolerance

Application Information
Instructions for use

System Components

  PRIMER PU    Solvent based epoxy primer
  EPOFLOOR P380   Single component polyurethane
protective traffic coating
   EPOFLOOR LM   Line marking coating

Surface preparation

The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Captive blasting or surface grinding is strongly recommended in order to provide a suitable profiled open textured surface.

New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floors must be refurbished mechanically to ensure a clear and sound substrate.

Surface irregularities and blow holes should be repaired with EPOFINISH C, a solvent free epoxy fairing coat. Allow the repair material to harden. Ensure dust is removed from the surface using an industrial vacuum once all preparations are completed.

Application

Priming

Apply PRIMER PU, a high performance solvent based epoxy primer using a suitable roller at the rate of 6-8m²/L. Allow the applied coat to cure until it is tack free. Apply 2 coats if the substrates are highly porous. While the primer is still wet, broadcast QUARTZO NO.2 at approximately 0.6-2.0 kg/m². Allow to cure for 24 hours. Excess aggregate shall be brushed away.

Protective Traffic Coating

Stir EPOFLOOR P380 properly to ensure uniformity of color before application. Apply by roller or airless spray to the tack-free surface at the minimum rate of 4.0m2/ Liter per coating.

Line Marking Coating

Stir EPOFLOOR LM thoroughly prior to application. It can be applied with brush, roller or airless spray gun at a rate of 5m2/liter (200 microns wet). It may be needed to dilute the product with 5-10% SOLVENTE 10, if airless spray gun is used. The nozzle tip of the gun should be from 4 to 6 mm. Apply the paint with a pressure of 30-40 psi.

Cleaning

Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.

Recommendations

  • EPOFLOOR P1150 should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • EPOFLOOR P1150 should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard.
  • Do not apply EPOFLOOR P 1150 when the humidity exceeds 90%
  • Make sure that the substrate temperature is+3°C higher than the dew point.
Additional Information
Health & Safety

Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.

Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapors.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
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Technical Properties Sheet
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