Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P 200 Intermediate

High Build Flexible Polyurethane Floor Coating

Uses
EPOFLOOR P 200 - Intermediate has excellent adhesion to almost any surface and it is ideal for protection of the following:
Car parks internal & external
Floors in factories
Warehouses
Laboratories
Loading decks ramps
Showers
Kitchens
Dairy and brewery or any area where long term maintenance free protection is required
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Technical Information
Product Description

A high performance Polyurethane coating specifically developed for use as a high build flexible floor coating. It is two component polyurethane waterproofing membrane as system. The system transforms into an elastic, continous membrane - suitable for use in traffic coating to provide crack bridging capability.

EPOFLOOR P 200 - Intermediate is formulated on a complex blend of high molecular weight polyols and urethane polymers, which produces a system with outstanding impact and chemical resistance coupled with a high degree of flexibility. This unique resin system is combined with a special blend of pigments enabling a select range of colors to be offered suitable for the long term protection of industrial floors operating in the most aggressive of environments.

Advantages
  • Excellent surface adhesion
  • Can achieve 200 microns per coat which means less labor cost
  • Durable and low maintenance cost
  • Excellent resistance to a wide range of chemicals
  • High mechanical strength with excellent impact and abrasion resistance
  • Elastomeric
  • Watertight
Packaging, Coverage / Consumption

Packaging:

EPOFLOOR P 200 - Intermediate is available in 4 and 15 Liter kits.

 

Consumption:

4–5 m² / Liter per coat according to the porosity of the surface.

Shelf Life & Storage

Storage:

Keep in tightly closed containers and in sheltered and dry place with a temperature between +5°C and +35°C.

 

Shelf life:

6 months from date of production if stored properly.

Technical Properties
PROPERTIES

RESULTS

Appearance

Liquid coating

Color

Refer Colmef
Color Chart

Pot-life time at 25°C

45 minutes

Bond strength (ASTM D 4541)

≥ 2.50 N / mm²

Elongation (ASTM D412)

Up to 300%

Tensile strength (ASTM D412)

≤ 2 N / mm²

Cure at 25°C

24 hours

Full traffic use at 25°C

7 days

Service temperature

-5°C to +80°C

All values are subject to 5-10% tolerance

Application Information
Instructions for use

Surface preparation

The surface of the concrete to be prepared shall be sound, clean and uncontaminated.
This preparation shall be such as to leave a sound exposed concrete surface free from dust, loose particles and any deleterious matter. If the concrete surface is defective or has laitance, it must be cut back to a sound base. Excess laitance deposits are best removed by light mechanical scrabbling, grinding or grit/captive blasting followed by vacuum cleaning to remove dust debris.
Any blowholes, chipping or similar surface imperfections shall be repaired using EPOFINISH, a solvent free epoxy resin repair mortar. Expansion joints shall be repaired using EPOMORT HS, a High strength solvent free epoxy mortar.

Priming
Highly porous concrete must be treated with PRIMER PU, a high performance Epoxy  primer. PRIMER PU shall be used as a primer coat for polyurethane based car park deck systems.
The primer should be applied by brush or roller on to the cleaned surface area (particularly hidden surfaces) at a rate of 6-8 m²/L.

The primer should be left to achieve a tack-free condition for 8-12 hours before applying the top coat. A second coat of primer may be required if the substrate is excessively porous.

Mixing
EPOFLOOR P200 Intermediate is supplied in two pre-weighed packs (Component A – Base and Component B – Hardener) which are ready for immediate in-situ use.
Stir in both components before use. Transfer the entire contents of component B (Hardener) into the component A (Base) can and mix with low speed drill and paddle (200 – 300 rpm) for 2 – 3 minutes till obtaining a mix with uniform consistency. Scrape the sides and bottom of the can during mixing to ensure homogeneity.

Application

Apply EPOFLOOR P 200 - Intermediate by roller, squeegee or airless spray to the primed tack free surface.

EPOFLOOR P 200 - Intermediate can be applied as a single intermediate coat, or as a multi-coat sandwich system incorporating aggregates QUARTZO NO.2 between coats to give a slip resistant finish.

Each coat is applied at a rate of 4-6m2/Liter achieving a thickness of 200-250 microns/coat. The total dry film thickness of the coating shall be a minimum of 500 microns.

Cleaning

Tools and equipment should be cleaned with SOLVENTE 10 from Colmef immediately after use. Hardened material should be removed mechanically. Spillages should be absorbed with sand or sawdust and disposed of in accordance with local regulations.

Recommendations

  • EPOFLOOR P 200 - Intermediate should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • Do not use during rainy days or if temperature is less than +5°C.
  • Application should not be carried out when atmosphere humidity exceeds 90%, or when the surface to be coated is less than +3°C above the dew point.
  • EPOFLOOR P 200 - Intermediate should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard.

Chemical Resistance

EPOFLOOR P 200 - Intermediate is resistant to acids and alkalis of medium concentrations, mineral oil products and solvents.

Additional Information
Health & Safety

During application, wear appropriate protective clothing, goggles, gloves and respiratory equipment if necessary. In case of contact with skin, rinse with water and again wash thoroughly with soap and water. In case of contact with eyes, rinse with plenty of water and seek medical advice accordingly.

If ingested, obtain medical attention immediately. Do not induce vomiting.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

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Monneli Primer Poxy WB

Water Based Epoxy Primer

Uses
PRIMER POXY WB is recommended for use in commercial, institutional, or industrial environments that require a low odor, fast drying, and durable coating.
It can be used over prepared substrates such as steel, aluminum, and concrete in industrial environments and as part of a system to be top coated with epoxy or acrylic coatings as anti-dust treatment of industrial flooring.
PRIMER POXY WB is used as a primer on the following substrates prior to the application of Epoxy or Polyurethane coatings:
Concrete surfaces
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Refineries
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Manufacturing equipment
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Structural steel
Power plant
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