Waterproofing

HDPE Membrane System

Monneli Proof HDPE 3400 Plus

Pre-Applied Fully Bonded Waterproofing Membrane

Uses
Proof HDPE 3400 Plus is designed for structural waterproofing of:
Basement retaining walls (blindside)
Underground car parks
Podium substructures
Mud slabs and raft foundations
Foundation caps
Lift pits
Tunnels
Confined excavations
Cut & cover works
PROOF HDPE 3400 Plus is ideal for tight construction sites where it must be applied directly against a permanent boundary, such as shoring or sheet piles, before pouring concrete.
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Technical Information
Product Description

A high performance, pre-applied waterproofing membrane engineered to bond permanently and integrally with freshly poured concrete. It is made up of a strong HDPE carrier sheet, a pressure-sensitive adhesive layer and a protective coating that work together to create a lasting, full-surface bond with structural concrete.

Once bonded, the system forms a seamless barrier that effectively prevents water ingress and lateral water migration between the membrane and the structure. This ensures durable protection against high water pressure in both horizontal and vertical blindside applications.

Advantages
  • Easy installation
  • Excellent chemical resistance
  • Excellent durability
  • Fully bonded system
  • Can be applied on various surfaces including vertical and confined areas
  • Ideal for blindside works
  • Unaffected by ground conditions
  • Unaffected by wet surfaces
  • Weather resistant
  • Suitable for Middle East climate conditions
  • Immediate accessibility
  • Watertight
Packaging, Coverage / Consumption

Packaging

PROOF HDPE 3400 PLUS is supplied in rolls.  

Size: 1.2mm x 1.2mm x 30m

Weight: 48-50kg/roll

Shelf Life & Storage

Storage:

Store PROOF HDPE 3400 PLUS  in a dry shaded area away from direct sunlight, dust and moisture at room temperature between 5°C to 45°C. Prevent pallet double stacking.

Colors
White / Off White
Technical Properties
PROPERTY VALUE
Color White/Off White
Thickness  1.2mm 
Tensile Strength ASTM D412   ≥ 30 N/mm2

Elongation at Break

ASTM D412 

≥ 700%

Low Temperature Flexibility

ASTM D1970

-29°C, no crack

Resistance to Hydrostatic Head / Pressure

ASTM D5385 

 No leakage at 7 bar (>70 m)

Puncture Resistance

ASTM E154

1600 N

Peel Adhesion to Concrete

ASTM D1876

> 4000 N/m
Lap Peel Adhesion ASTM D1876 > 2500 N/m
Water Absorption ASTM D570 0.20%
Nail Shank Resistance EN12310-1 > 500N

Tear Resistance ASTM D1004

280mm/µm

Dimensional Stability ASTM D1204-14

< 0.1%

Water Vapour Permeance

ASTM E96

Pass
 All values are subject to 5-10 % tolerance 
  
Performance Data  
Chemical Durability Resists aggressive groundwater conditions often found in Middle East soils.
Integral Bonding Prevents water migration, even when subjected to high hydrostatic pressure. 
Non-reactive System System activation does not depend on hydration processes or confining pressure. 
Dimensional Stability The protective HDPE layer withstands stress from soil settlement and movement.
Gas Barrier  Acts as an effective barrier against the intrusion of radon and methane gases. 
Application Information
Instructions for use

Surface Preparation

The substrate should be stable, compacted and devoid of any sharp projections. Suitable materials for the substrate include blinding concrete, compacted ganular fill, rigid insulation and approved lagging boards. Any standing water must be removed before installation begins. 

Horizontal Blinding

The substrate must be free of loose particles and sharp protrusions. Avoid curved or rounded substrates. Any standing water must be removed before installation begins.

Vertical Sheet Piling

Use concrete, plywood, insulation or other approved facing to sheet piling to provide support for the membrane. When using board systems like timber lagging, ensure they are close-butted and maintain an alignment tolerance within 12mm.

Membrane Installation 

Position the PROOF HDPE 3400 PLUS membrane so that the coarse, textured layer faces upward (toward the fresh concrete pour), while ensuring the smooth HDPE film side in direct contact with the underlying susbtrate. Stagger end laps to prevent layer build up. Align the following sheets to overlap the previous one by 75mm along the marked selvedge. Ensure the underside of the next sheet is clean, dry and free from contamination before overlapping. To achieve a continous, smooth bond without creases, apply firm, consistent pressure using a heavy roller; any initial tack will quickly diminish.

Roll Ends and Cut Edges

Overlap all membrane roll ends and cut edges by a minimum of 75mm to ensure a continuous, watertight seal. The surfaces must be clean, dry, and free of dust or contaminants before bonding.

Once positioned, use PROOF HDPE TAPE to seal the overlap and firmly roll it to create a watertight seal. Any exposed selvage or areas with compromised adhesion must be restored with fresh tape or membrane patches to maintain the integrity of the system. 

Concrete Pouring

Reinforcement can be set directly on top of the membrane, but extra care must be taken during the concrete pour to prevent displacement or damage. Best practices suggest pouring the concrete ideally within 6 to 8 weeks following the membrane's installation, though specific timelines may be adjusted based on local climate and site conditions. It is crucial to ensure that consolidation tools or vibrators are not used in direct contact with the membrane surface. 

Formwork Removal

Formwork supporting the membrane must remain in place until the concrete achieves sufficient compressive strength to establish a secure and permanent bond with the membrane. To prevent a loss of adhesion or compromise the integrity of the fully bonded waterproofing system, premature stripping of the formwork must be avoided. The recommended minimum concrete compressive strength before removing any formwork is 20 N/mm². 

Corners

Form internal and external corners according to the provided diagrams, ensuring the membrane extends at least 100mm beyond the corner. Seal these sections with PROOF HDPE 3400 PLUS  bonding tape, paying particular attention to covering and firmly rolling the tape over the corner apex. Fold and crease the membrane tightly against the substrate to maintain a flush profile and prevent hollow gaps.

Additional Information
Health & Safety

During application wear appropriate Personal Protective Equipment which includes clothing, goggles, gloves and respiratory equipment if necessary.

Refer to MSDS for more detailed safety instructions.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
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Technical Properties Sheet
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