Industrial Flooring

Epoxy Based Flooring Systems

Monneli Epofloor E2000

High Build Solvent Free Epoxy Flooring System

Uses
EPOFLOOR E2000 is designed as a protective wear resistant coating system for a wide range of industrial environment, new and existing trafficked areas particularly requiring durability easy maintenance. It provides a seamless coating for concrete to stand against vehicle related spillages, cleaning agents, oils, greases, and mild chemicals. Typical areas of application are as follows:
Parking decks, garages and car wash areas
Aircraft hangers and maintenance areas
Warehouses, industrial floors
Pedestrian walkways
Buildings, bridge decks and other concrete structures in general
back to Industrial Flooring
Technical Information
Product Description

A medium to heavy duty solvent free pigmented epoxy coating system designed for the incorporation of skid resistant aggregates within its surface. It provides high durability and excellent long term defenses against abrasion, impact and general chemical spillages. It is a floor coating system for basements and ground floor car parks which exhibit little or no structural movements.

Advantages
  • Seamless and easy application
  • Durable, low maintenance
  • Good mechanical strength, abrasion resistance and general chemical resistance
  • Economical
Packaging, Coverage / Consumption

Packaging:

  PRIMER POXY FF      15 Liter    
  EPOFLOOR E 2000     26 kg kit  
   QUARTZO No. 2      25 kg bag  
  SOLVENTE 10     10 Liter pail  
           
Shelf Life & Storage

Storage:

Keep in tightly closed containers and in sheltered and dry place with a temperature between +5°C and +35°C.

 

Shelf life:

12 months from date of production if stored properly.

Technical Properties
PROPERTIES

RESULTS

Appearance

Liquid coating

Density at 25°C

1.5 kg/L

VOC

12.0g/L

Pot-life time at 23°C

60 minutes

Bond strength (ASTM D 4541)

≥2.0 N/mm²

Compressive strength (ASTM C 579)

≥85 N/mm²

Flexural strength (ASTM C 580)

≥30 N/mm²

Abrasion resistance (ASTM D 4060)

65  mg/1000 cycles

Water absorption (BS EN 12390)

0.1%

Resistance to chemical

Passed

Cure time at 25°C

24 hours

Full traffic use at 25°C

7 days

Service temperature

+5°C - +80°C

All values are subject to 5-10 % tolerance

Application Information
Instructions for use

Surface preparation

The surface of the concrete to be repaired shall be sound, clean and uncontaminated.

This preparation shall be such as to leave a sound exposed concrete surface free from dust, loose particles and any deleterious matter. If the concrete surface is defective or has laitance, it must be cut back to a sound base. Excess laitance deposits are best removed by light mechanical scrabbling, grinding or grit/captive blasting followed by vacuum cleaning to remove dust debris.

Any blowholes, chipping or similar surface imperfections shall be repaired using EPOFINISH C, a solvent free epoxy resin repair mortar. Expansion joints shall be repaired using EPOMORT HS, a high performance epoxy mortar.

New concrete or cementitious surfaces should be allowed to cure and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.

Priming

The Highly porous concrete must be treated with PRIMER POXY FF, a solvent-free high performance epoxy primer. The primer should be applied by brush or roller on to the cleaned surface area (particularly hidden surfaces) at a rate of 5-6 m²/Liter.
The primer should be left to achieve a tack-free condition before applying the top coat. A second coat of primer may be required if the substrate is excessively porous.

Mixing

EPOFLOOR E2000 is supplied in 3 pre weighed packs (Base, Hardener and graded filler) ready for immediate on site mixing. Partial mixing is not allowed.

EPOFLOOR E2000 must be mixed at the moment of use. The base (Component A) should be mixed for two minutes with a heavy duty, slow speed drill fitted with a mixing paddle at low number of turns (200-300 RPM) until a homogenous mix is obtained.
Pour the hardener (Component B) into the base mixture and mix for another two minutes. Add the filler (Component C) and mix until uniform consistency is achieved.

Scrape the sides and bottom of the container during mixing to ensure homogeneity.
Improper mixing may result in product failure. Once mixed, the material must be used within its pot life.

Application

1st Coat Application

The mixed material can be applied by brush or roller. However the material can also be applied by a suitable serrated squeegee and then back rolled as long as the appropriate thickness recommendations are maintained.

While the applied material is still wet, broadcast QUARTZO NO. 2 by hand in an upward motion, to completely blind the base coat. Do not throw the aggregate downward, as this might cause uneven ridges to form.

2nd Coat Application

After the first coat has cured (6-8 hours at +35°C), remove excess QUARTZO NO. 2 with broom or vacuum. Apply a second coat of EPOFLOOR E2000 mixed material by brush or roller to the recommended thickness.

Refer to Table A for consumption rates.

Care should be taken to ensure that a continuous film is achieved and the rough surface caused by the aggregate is completely sealed.
The second coat must be applied within 16 hours at +35°C of application of the first coat.

Table A System Components

       

    

Application rate

Medium Duty

 

  Application rate

Heavy Duty

     

  Primer Poxy FF   5.0 m2/L   5.0 m2/L  
 

1st Coat Application Epofloor E 2000 

  4.0 m2/L   2.5 m2/L  
  Quartzo No. 2   0.60 kg/m2   2.0 kg/m2  
 

2nd Coat Application Epofloor E 2000 

  2.7 m2/L      1.6 m2/L  
             
  Consumption  

1.25 m2/L at

1mm

 

1.25 m2/L at

1mm

 

Cleaning

Tools and equipment should be cleaned with SOLVENTE 10 immediately after use. Hardened material should be removed mechanically.

Spillages should be absorbed with sand or sawdust and disposed of in accordance with local regulations.

Additional Information
Health & Safety

During application, wear appropriate protective clothing, goggles, gloves and respiratory equipment if necessary.

 

In case of contact with skin, rinse with water and again wash thoroughly with soap and water. In case of contact with eyes, rinse with plenty of water and seek medical advice accordingly.

 

If ingested, obtain medical attention immediately. Do not induce vomiting.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
Fast Download
Technical Properties Sheet
download (*.pdf 0.29Mb)
OTHER PRODUCTS
More Products from this section
Monneli Epofloor E100

Epoxy Floor Coat

Monneli Epofloor E240

SOLVENT FREE PERFORMANCE, HIGH BUILD EPOXY FLOORING  SYSTEM

Monneli Epofloor E250

High Performance Epoxy Floor Coating

Monneli Epofloor ECT

Heavy Duty, Anti-Skid Surface Dressing

Monneli Epofloor HM

High Performance Epoxy Floor Screed

view more
RANDOM PRODUCT
Monneli Epofloor P 125

POLYURETHANE COATING FOR CONCRETE FLOORS

Uses
EPOFLOOR P 125 can be applied on wide range of surfaces, such as concrete, wood, steel, asbestos, etc.
It can be used for coating concrete floor in the following:
Alimentary
Pharmaceutical industries
Warehouses
Mechanical rooms
Car parks
Showrooms
Workshops
Connected products
Monneli Epomort HS

High Performance Epoxy Mortar

Monneli Primer Poxy FF

Solvent Free High Performance Epoxy Primer

Monneli Solvente 10

Thinner / Cleaning Solvent

Contact us
Choose a location
P.O. Box: 123808, Dubai
Toll: +971 4 8803488
Fax: +971 4 8803450
Site Map