Fast Setting Anchoring Grout
ANCHORTITE is a high strength, corrosion resistant, fast curing polyester resin anchoring grout. It consists of two components, pre-packed polyester resin and blended aggregates with an organic peroxide catalyst. The resin/aggregate mix has been designed to give excellent workability during application with high tensile strength when set.
Packaging:
ANCHORTITE is supplied in 1 Liter kit (2 components).
Consumption:
| Table 1 | |||||
| Concrete strength (N/mm²) |
20 | ≥ 30 | ≥ 40 | ||
| Concrete shear stress (N/mm²) |
|
2.0 | 2.2 | 2.5 | |
| Bar Diameter (mm) |
Yield (Tons) |
Hole Diameter (mm) |
Minimum Hole Depth (mm) | ||
| 12 | 5.4 | 20 | 236 | 215 | 189 |
| 16 | 9.6 | 20 | 420 | 382 | 335 |
| 20 | 14.7 | 25 | 524 | 477 | 420 |
| 25 | 27.9 | 32 | 640 | 582 | 512 |
| 32 | 37.6 | 38 | 884 | 803 | 707 |
Holes should be drilled using rotary percussive drilling techniques. If diamond drilling is used, holes should be scrabbled. If these precautions are not taken the smooth finish which obtained from diamond drilling can lead to reduce pull-out strengths. Pre-cast holes should be of dovetail configuration and have roughened sides.
After drilling, holes should be brushed and blown out twice, to remove all drilling debris. Bars and bolts should be degreased and any mill scale or rust should be removed.
Bar reinforcement should be clean and free from rust.
Table 2: Showing the approximate Volume of ANCHORTITE required (ml) per 100 mm of bond length.
| Hole Diameter | Bolt Diameter | |||||
| mm | 12 | 16 | 20 | 25 | 32 | 38 |
| 20 | 20 | |||||
| 25 | 38 | 29 | 18 | |||
| 32 | 70 | 60 | 49 | 31 | ||
| 38 | 94 | 82 | 64 | 33 | ||
| 45 | 128 | 110 | 79 | 63 | ||
| 50 | 155 | 123 | 91 | |||
Storage:
Keep the product in dry, covered conditions at < +25ºC. In these conditions, product stability is 3 months from date of manufacturing.
|
|||||||||||||||||||||||||
The strength of the cured ANCHORTITE permits the assembly of anchors capable of high loadings.
The ultimate load will be governed by (please refer to Table 1):
Mixing
ANCHORTITE consists of two components, resin and catalyst (with filler) which are supplied and pre-weighed in correct proportions. Mix the two components well, preferably using a mechanical stirrer until a uniform consistency is obtained.
Application
The mixed grout should be poured or pumped steadily into the prepared holes well within the gel time. The mix should be injected to the bottom of the hole to avoid air entrapment. The bar or bolt should then be inserted into the hole to the required depth using a twisting motion. This will assist in ensuring a complete bond. The assembled bar should be left undisturbed till the grout hardens.
Cleaning
All used tools should be cleaned with SOLVENTE 10 before the product cures. Cured materials should be mechanically removed.
Recommendations
Wear protective gloves and goggles during application. This product contains chemicals which may be potentially harmful to your health if not used properly. It is strongly recommended to read the material safety data sheets for proper storage and to observe precautions. If contact with skin or eyes happen, use resin cream to remove it from skin followed by clean water, do not use solvent. In case of contact with eyes, use clean water and seek medical consultation.
Holes should be drilled using rotary percussive drilling techniques. If diamond drilling is used, holes should be scrabbled. If these precautions are not taken the smooth finish which obtained from diamond drilling can lead to reduce pull-out strengths. Pre-cast holes should be of dovetail configuration and have roughened sides.
After drilling, holes should be brushed and blown out twice, to remove all drilling debris. Bars and bolts should be degreased and any mill scale or rust should be removed.
Bar reinforcement should be clean and free from rust.
The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.
HIGH PERFORMANCE EPOXY RESIN FOR ANCHORING REBARS AND STRUCTURAL LOADS
FAST SETTING EPOXY ANCHORING GROUT
HYBRID POLYUREA