Waterproofing and Protective, Polyurethane Based Traffic Deck Coating System
EPOFLOOR P1160 is a UV stable polyurethane based multi-component car park decking system for exposed and intermediate traffic decks where crack bridging and waterproofing properties are required.
PACKAGING | |||||
PRIMER PU | 15 liter kit | ||||
EPOFLOOR CF | 15 liter pail | ||||
EPOFLOOR P380 | 15 liter pail | ||||
EPOFLOOR P500 | 15 liter pail | ||||
EPOFLOOR LM | 15 liter pail | ||||
QUARTZO NO. 2 | 25 kg bag | ||||
SOLVENTE 10 | 20 liter pail |
CONSUMPTION | ||||
PRIMER PU | 6-8 m²/Liter depending on surface texture and porosity |
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EPOFLOOR CF | 2.5 m²/Liter at 400 microns DFT | |||
EPOFLOOR P 500 | 3.0 m² / Liter coat (anti-slip) 4.0 m² / Liter/coat (smooth) at 200 microns DFT |
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EPOFLOOR LM | 5.0m²/Liter for 100 micron, (dry) depending on the surface conditions and method of application |
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QUARTZO NO. 2 | 0.6-2.0 kg/m² depending on application |
Storage:
Store EPOFLOOR P1160 in dry and covered shed. Exposure to extreme temperature and direct sun light results in the deterioration of the product’s efficiency and reduces its shelf life.
If stored as recommended its shelf life would be 12 months from the manufacturing date.
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SYSTEM COMPONENTS | |||||
PRIMER PU | Solvent based epoxy primer | ||||
EPOFLOOR CF | Two component tough elastomeric PU coating | ||||
EPOFLOOR P380 | Single component polyurethane protective traffic coating | ||||
EPOFLOOR P500 | Single component polyurethane UV resistant traffic coating | ||||
EPOFLOOR LM | Line marking coating |
Surface preparation
The surface of the concrete to be prepared shall be sound, clean and uncontaminated.
This preparation shall be such as to leave a sound exposed concrete surface free from dust, loose particles and any deleterious matter. If the concrete surface is defective or has laitance, it must be cut back to a sound base. Excess laitance deposits are best removed by light mechanical scrabbling, grinding or grit/captive blasting followed by vacuum cleaning to remove dust debris.
Any blowholes, chipping or similar surface imperfections shall be repaired using EPOFINISH C, a solvent free epoxy resin repair mortar.
Expansion joints shall be repaired using EPOMORT S, a high strength solvent free epoxy mortar.
New concrete or cementitious surfaces should be allowed to cure and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.
Application
Priming
Apply PRIMER PU, a high performance Polyurethane primer using a suitable roller at the rate of 5-6m2/Liter depending on the profile and porosity of the substrate. Allow the applied coat to cure until it is tack free.
The primer should be left to achieve a tack-free condition for 6-8 hours before applying the top coat. If the substrate is excessively porous, a second coat of primer must be applied again.
Intermediate Coat
EPOFLOOR CF is supplied in two pre-weighed packs (Component A – Base and Component B – Hardener) which are ready for immediate in-situ use. Stir in both components before use.
Add the hardener (Part B) to the Base (Part A) container and mix for 20-30 seconds using a heavy duty, slow speed drill fitted with a mixing paddle.
Transfer the mixed material to another pail and again remix for 30 seconds. Pour EPOFLOOR CF onto the primed surface at a rate minimum of 2.5 m²/Liter and spread evenly with a notched trowel. Continuous spiking with a spiked roller should be done to remove all entrapped air. Spiking adjacent layers is recommended at 50% overlaps. Spiking shall stop as soon as the coating starts to set.
While the coating is still wet, broadcast QUARTZO NO.2 at approximately 0.6-2.0 kg/m² (depending on the wearing coat thickness). After 24 hours cure, excess aggregate shall be brushed away.
Protective Traffic Coating
Stir EPOFLOOR P380 properly to ensure uniformity of color before application. Apply by roller or airless spray to the tack-free surface at the minimum rate of 4.0 m2 /Liter per coating.
UV Top Coat
To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR P500 at a minimum rate of 4.0 m2/Liter for pedestrian traffic and 3.0 m2/Liter for vehicular traffic by roller or airless spray.
Line Marking Coating
Stir EPOFLOOR LM thoroughly prior to application. It can be applied with brush, roller or airless spray gun at a rate of 5m2/liter (200 microns wet). Dilute the product with 5-10% SOLVENTE 10, if airless spray gun is used. The nozzle tip of the gun should be from 4 to 6 mm. Apply the paint with a pressure of 30-40 psi.
Cleaning
Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.
Recommendations
Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.
Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapors.
The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.
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