Waterproofing and Protective, Polyurethane Based Traffic Deck Coating System
EPOFLOOR P1200 is a multi-layer, UV resistant, flexible Polyurethane based system for the protection of concrete floors subject to high levels of traffic, impact and abrasion.
Packaging | |||
PRIMER PU | 15 liter kit | ||
EPOFLOOR P360 | 15 liter kit | ||
EPOFLOOR P440 | 15 liter kit | ||
QUARTZO No. 2 | 25 kg bag | ||
SOLVENTE 10 | 20 liter pail |
Consumption | ||
PRIMER PU | 6-8m²/Liter depending on surface texture and porosity of the surface | |
EPOFLOOR P360 | 2.5-4 kg/ m² | |
EPOFLOOR P440 | 0.10-0.12 kg/ m² / coat | |
QUARTZO No. 2 | 15kg / unit of EPOFLOOR P360 |
System Thickness
From 1.5 mm – 2.5 mm
Storage:
Store the product in dry closed place with temperature between +10ºC to +35ºC. Storage above this temperature may reduce shelf life. In closed containers and in dry environment.
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EPOFLOOR P1200 SYSTEM COMPONENTS | |||
PRIMER PU | Solvent based epoxy primer | ||
EPOFLOOR P360 | Two component self levelling solvent free tough floor coating | ||
EPOFLOOR P440 | Two component aliphatic PU tough coat | ||
QUARTZO No. 2 | Graded aggregate (0.3 – 0.9 mm) |
Surface preparation
The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Mechanical methods like grinding or grit/captive blasting in order to provide a suitable profiled open textured surface is strongly recommended.
New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.
Surface irregularities and blow holes shall be repaired with EPOFINISH C, a solvent free epoxy resin repair mortar. Allow the repair material to harden.
Expansion joints shall be repaired using EPOMORT HS, a high strength solvent free epoxy mortar. After all preparation is complete, ensure dust is removed from the surface using an industrial vacuum.
Application
Priming
Apply PRIMER PU, a high performance Polyurethane primer using a suitable roller at the rate of 5-6m²/Liter depending on the substrate profile and porosity.
The primer should be left to achieve a tack-free condition for 6 – 8 hours before applying the top coat. If the substrate is excessively porous, a second coat of primer shall be applied again.
Intermediate Coat (Smooth Finish)
Mix components A and B of EPOFLOOR P360 together adding 15 kg QUARTZO NO. 2 whilst mixing for a minimum of 2 minutes, using a slow speed electric mixer at 300-400 rpm. Work the mixed products round the mixing pail to ensure it scrapes the side and bottom of the pail.
Pour the material onto the primed surface in pools or as a long strip at a consumption rate of 2.5-4 kg/m2. Spread the mixture on the floor with the use of trowel, pin screed or notched trowel.
Roll the material within 5 minutes after it is leveled in order to release trapped air using a spike roller. Allow to cure for 12 hours at 25°C before allowing light traffic.
Intermediate Coat (Rough Finish, Anti Slip)
Apply EPOFLOOR P 360 mixed product on the primed surface at a rate of 2.5-3kg/ m². Once the product is leveled, broadcast QUARTZO NO. 2 at a rate of 2 to 3 kg/m². Allow the applied product to cure (minimum 5 hours), then remove the excess sand. Remove the prominent parƟ cle using a trowel then clean the substrate with a vacuum. Apply one more coat of EPOFLOOR P 360 at a rate of 2.5-4 kg/m²
Top Coat
To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR P440 at a rate of 0.10-0.12 kg/ m2 per coat.
Intermediate Coat (Rough Finish, Anti-Slip)
Apply EPOFLOOR P360 mixed product on the primed surface at a rate of 2.5-3kg/ m2 . Once the product is leveled, broadcast QUARTZO NO. 2 at a rate of 2 to 3 kg/m2.
Allow the applied product to cure (minimum 5 hours), then remove the excess sand. Remove the prominent particle using a trowel then clean the substrate with a vacuum. Apply one more coat of EPOFLOOR P360 at a rate of 2.5-4kg/ m2.
Top Coat
To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR P440 at a rate of 0.10-0.12 kg/ m2.
Recommendations
Cleaning
Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.
Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.
Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapours.
The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.
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